Rapid Prototyping Machine

Posts Tagged ‘stereolithography machine’

Stereolithography is an additive manufacturing process using a vat of liquid UV-curable photopolymer “resin” and a UV laser to build parts a layer at a time. On each layer, the laser beam traces a part cross-section pattern on the surface of the liquid resin. Exposure to the UV laser light cures, solidifies the pattern traced on the resin and adheres it to the layer below. After a pattern has been traced, the SLA’s elevator platform descends by a single layer thickness, typically 0.05 mm to 0.15 mm (0.002″ to 0.006″). Then, a resin-filled blade sweeps across the part cross section, re-coating it with fresh material. On this new liquid surface, the subsequent layer pattern is traced, adhering to the previous layer. A complete 3-D part is formed by this process. After building, parts are cleaned of excess resin by immersion in a chemical bath and then cured in a UV oven. Stereolithography requires the use of support structures to attach the part to the elevator platform and to prevent certain geometry from not only deflecting due to gravity, but to also accurately hold the 2-D cross sections in place such that they resist lateral pressure from the re-coater blade. Supports are generated automatically during the preparation of 3-D CAD models for use on the stereolithography machine, although they may be manipulated manually. Supports must be removed from the finished product manually; this is not true for all rapid prototyping technologies. www.fundaciocim.org

The ZBuilder™ Ultra is a rapid prototyping machine that builds high‐end functional prototypes at onethird of the price of machines with comparable performance. Despite costing a fraction of the price of a stereolithography machine, the ZBuilder Ultra builds durable plastic parts that rivals injection moldings accuracy, material properties, detail, and surface finish. The ZBuilder Ultra builds 3D parts additively using a high‐resolution Digital Light Processor (DLP) projector to solidify a liquid photopolymer. It enables engineers to verify designs for form, fit and function prior to full‐scale production, eliminating costly modifications to production tooling and shortening time to market.